Messed Up? Screwed? Naw, it's fine. - Grampies Find Their Legs - Again! Yucatan Winter 2026 - CycleBlaze

Messed Up? Screwed? Naw, it's fine.

Getting ready for a bike trip always involves a quite long To Do list. Many of the things are fairly easy to tick off, like decide on the actual route, book the airflight, bring the camera, and such. But the general chore of assembling all the gear, especially clothes, but also things like possible bug spray or a can opener, etc. etc. always results in a mess. This can be on the dining room table, on the sofa, or both. There will always be more than can actually fit, in the plane, or on the bikes. So someone needs to sort through it, and finally to come out with just a few neatly packed and well thought out bags. That someone is Dodie, because this is a science that is beyond me.

I have a lot of faith that Dodie will come up with the answers. She will start well before our actual departure date, and tear her hair for a goodly amount of time. But it is always worked out, and problems can easily be solved. For example, if it happens that I no longer fit my bathing suit, it is quickly remedied with a quick trip to Sport Chek, or equivalent.

It looks like the gear mess landed on the sofa this time.
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But no problem, Dodie figured it. One main bag each.
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But oh, what about the bikes? 

Here they are clogging up the dining room.
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Putting the Bike Fridays into their suitcases is always a bug. To begin, racks, pedals, fenders, and mirrors have to come off. And brake levers and other things on the handle bars need to be loosened so they can rotate out of the way. The front wheel comes off, the hub motor cable is disconnected, and then the bike is folded. The geometry of our two bikes differs, so they each go into the case their own way. But there is only one way for each that works. If an airline or border person takes anything out, they have no hope of getting all back in!

Today (November 30) my idea of fun was going to be to make suet and also seed cylinders for the birds. Dodie pointed out that there were still items on the trip to Do List, like getting the bikes into the cases. I pointed out that we had scads of time for that. So, work started on the bikes! Dodie's bike went first, and it went smoothly, though it somehow took as much as four hours. We have no idea how people, like Scott Anderson, seem to breeze through bike packing and unpacking with little comment , and seemingly no tears.

Finally, after all the disassembly and then Tetris-ing, we got this:

Hooray, one down.
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Even if it did take four hours, we still had a month to go. Surely the birds could get their seed now! Well, maybe soon. I started to disassemble bike #2. With the Bike Fridays, taking racks on and off is actually risky. The fittings on the frame have a tendency to strip, as screws go in and out. And of course the screws can get misplaced, or mixed up as to where they go. One thing I do to avoid mixups is to put the screws back into the fittings, once the racks are off. I did that, and moved on to the step of removing the pedals.

It was around there that I discovered that the pedals/chain/rear wheel would not move. And oh, the bike would move forward, but not backward! Puzzling.

After all these years, there is little that can go wrong on a bike that we can not figure out. But the Bafang hub motor has remained a black box and a mystery. Same with that little silver controller box. We just fervently hope that these mystery electronic parts will work.

But here was the kind of thing that gave support to Dodie's idea of getting everything ready very well in advance. A serious bike problem could easily eat up much time. The only shop that even vaguely understands our bikes is always busy, and is a 130 km round trip from here.

Lately, much to Dodie's dismay, I have been checking AI on diverse topics, from ferry schedules to how dehumidifiers work. You have to be careful, because based on its reading of lots of internet nonsense, AI will often give answers that it thinks could possibly be right, but that turn out to be wrong. 

But given that no bike shops here even open until the day after tomorrow, I described the Bike Friday symptoms to Copilot. Copilot made the case for a glitched clutch system inside the Bafang hub. It provided instructions for disassembly, and a diagram of the inner workings. But it also gloomily predicted that even if I got it working, it would fail again soon. Dodie's start getting ready sooner than later principle was starting to look good. How long would it take to get and install replacement parts? Were we screwed?

I dragged the bike out to the workshop, a prepared to pull the wheel and no doubt to rip the Bafang apart. I turned on the bright lights, fired up some heaters (because at 7 p.m. it's pitch dark and freezing here), and, wtf? In five minutes, I was back in the house with the bike, fixed!

Yes, we had been screwed. The "mechanic" that took off the rear rack and carefully replaced the screws had diligently screwed them well back in. But with the rack no longer there, the screw penetrated all the way to the freewheel, locking it in place. A few quick turns, and the bike was back in business! See:

The arrow shows where the screw was blocking the freewheel.
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Brent IrvineI was going to suggest exactly this... until I read you had solved the puzzle. I have had the exact same problem for the exact same reason. Mine seems to be a very exacting comment.
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1 month ago
Steve Miller/GrampiesTo Brent IrvineA companion problem is having the thread strip in the dropout. We are glad that we have invented a logic and a way to quit disassembling and reassembling the bikes, by storing them locally to the tour. Of course we expect some pain from this too, from the $700 annual storage cost to the certainty that one year we will be too old to carry on and will have to abandon bikes in some kind of foreign countries.
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1 month ago

So we are organized, unscrewed, and ready to go. Now we have a month for serving birdseed!

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Jacquie GaudetGlad to see the solution was so simple! I'm with Dodie on allowing plenty of time, but we usually ride our bikes around home so we generally know their condition. Packing them more than a week before departure would be unusual for us.

With respect to packing bikes, I took photos on my phone of each step to pack my coupler-equipped bike into its S&S case. I have never tried to pack it without reference to these photos. Using the Thule case, the steps are pretty obvious and fewer are required as there is no need to remove the fork, bottle cages, etc. In fact, it would be possible to pack the bike and leave the brake rotors, rear derailleur, chain, etc. on, but I prefer to spend the few minutes to take them off and pack them safely.
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1 month ago
Steve Miller/GrampiesTo Jacquie GaudetYikes, to R&R the rotor, derailleur, chain would take us ages!
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1 month ago
Jacquie GaudetTo Steve Miller/GrampiesIt’s actually pretty quick. Open chain quick link (with quick link tool) then drop chain into ziploc bag. Rear derailleur is attached with a single bolt that uses a 5 mm Allen key; it gets wrapped in bubble wrap and dropped into its own ziploc. I don’t have to worry about a cable, just unplug the Di2 wire with its little tool. Al’s wireless SRAM doesn’t even have that. Centre lock rotors unscrew in a few seconds, but need the appropriate tool. They travel in labelled, clean ziplocks, on the flat bottom of the bike case. The specialized tools for opening quick links snd removing/installing centre lock rotors remain with the cases.

I admit removing and reinstalling the rotors was more time-consuming with my older bike with 6 screws holding each rotor, but I still did it. Bent rotors can lead to energy-sapping rubbing brakes.
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1 month ago
Steve Miller/GrampiesTo Jacquie GaudetYou sure make it sound fast and easy. But you know, even with something like reattaching the chain quicklink - you need that piece of hooked wire to keep the derailleur tension from pulling the chain apart while you work, you need to arrange the chain so that the join is in a reachable spot, then the link needs to be pressed tightly together, enough for the link to catch the roller, and it helps to have the version of the tool that can stretch (for reinstallation) as well as compress (for removal of the link). It's all obvious and no doubt quick in the hands of a non clutz like me!
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1 month ago
Jacquie GaudetTo Steve Miller/GrampiesUnfortunately, Al bought the quicklink tool without my input and it only opens the link. I’ve gotten better every time with reconnecting the chain (no wire, just hands in latex gloves if I remember to put them on. The workstand helps a lot.
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1 month ago